{"id":9409,"date":"2017-05-11T03:19:10","date_gmt":"2017-05-11T08:19:10","guid":{"rendered":"https:\/\/www.insta-pro.com\/?p=9409\/"},"modified":"2017-04-26T15:19:58","modified_gmt":"2017-04-26T20:19:58","slug":"limportance-davoir-des-parametres-corrects-1re-partie","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/fr\/blog\/nutrition-et-technologies\/limportance-davoir-des-parametres-corrects-1re-partie\/","title":{"rendered":"L\u2019importance d\u2019avoir des param\u00e8tres corrects (1re partie)"},"content":{"rendered":"

Lors du traitement des graines de soja au moyen d\u2019une extrudeuse ou d\u2019un syst\u00e8me ExPress\u00ae<\/sup> (une extrudeuse et une presse en ligne), il est tr\u00e8s important que tous les param\u00e8tres soient corrects pour assurer la qualit\u00e9, tout en r\u00e9pondant en m\u00eame temps aux besoins de la production.<\/p>\n

En ce qui concerne la qualit\u00e9 des graines de soja, si vous n\u2019utilisez qu\u2019une extrudeuse, les choses les plus importantes que vous devez tester sont les niveaux d\u2019ur\u00e9ase et d\u2019inhibiteur de trypsine dans le tourteau extrud\u00e9, ainsi que l\u2019humidit\u00e9, comme cela est \u00e9galement d\u00e9crit dans cet article<\/a> par John Doud, technicien en R et D. Pour cela, vous devez avoir des op\u00e9rateurs sp\u00e9cialement form\u00e9s<\/a> et utiliser les bonnes valeurs de temp\u00e9rature et de d\u00e9bit dans le fourreau de l\u2019extrudeuse.<\/p>\n

Par exemple, sur une extrudeuse mod\u00e8le 2000<\/a>, sans pr\u00e9conditionneur<\/a>, la production maximale est de 907 kg (2 000 livres) par heure et la temp\u00e9rature de traitement (dans la chambre la plus proche de la sortie de l\u2019extrudeuse) doit \u00eatre fix\u00e9e \u00e0 la valeur minimale d\u00e9finie par Insta-Pro pour assurer la qualit\u00e9 du produit. Bien que travailler avec des temp\u00e9ratures correctes soit tr\u00e8s important pour la bonne qualit\u00e9 des produits, les conditions de production sont \u00e9galement essentielles. Si vous laissez l\u2019extrudeuse se vider et ne lui fournissez pas suffisamment de mati\u00e8re premi\u00e8re, elle peut \u00ab s\u2019emballer \u00bb et pr\u00e9senter des d\u00e9bits irr\u00e9guliers, ce qui peut mener \u00e0 de grandes fluctuations de temp\u00e9rature et de consommation \u00e9lectrique. Cela peut conduire \u00e0 un processus instable, ainsi qu\u2019entra\u00eener une usure pr\u00e9matur\u00e9e des pi\u00e8ces de votre machine.<\/p>\n

D\u2019un autre c\u00f4t\u00e9, si vous fournissez trop de mati\u00e8re premi\u00e8re \u00e0 l\u2019extrudeuse, le d\u00e9bit risque de trop augmenter et, m\u00eame si la temp\u00e9rature de traitement indique une valeur correcte sur le panneau, le produit traverse maintenant la chambre d\u2019extrusion trop rapidement et ne cuit pas correctement, ce qui entra\u00eene une augmentation des niveaux d\u2019ur\u00e9ase et d\u2019inhibiteur de trypsine. Fournir trop de mati\u00e8re premi\u00e8re \u00e0 l\u2019extrudeuse peut \u00e9galement entra\u00eener une usure pr\u00e9matur\u00e9e des moteurs car ils sont alors oblig\u00e9s de tourner avec une intensit\u00e9 sup\u00e9rieure \u00e0 la valeur de l\u2019intensit\u00e9 de pleine charge (FLA) indiqu\u00e9e sur la plaque du moteur.<\/p>\n

Lorsque vous utilisez un syst\u00e8me ExPress\u00ae<\/sup><\/a> (une extrudeuse et une presse l\u2019une et l\u2019autre en ligne), il y a d\u2019autres param\u00e8tres et aspects de la qualit\u00e9 \u00e0 prendre en compte, compar\u00e9 \u00e0 l\u2019utilisation d\u2019une simple extrudeuse. Avec ce proc\u00e9d\u00e9, la presse est g\u00e9n\u00e9ralement le facteur limitant du processus de production. Dans ce cas, les m\u00eames param\u00e8tres que ceux mentionn\u00e9s ci-dessus sont utilis\u00e9s pour l\u2019extrudeuse, sauf que vous ne pouvez pas faire fonctionner l\u2019extrudeuse \u00e0 l\u2019intensit\u00e9 de pleine charge (FLA), sans vous occuper de rien d\u2019autre. Vous devez limiter l\u2019intensit\u00e9 de mani\u00e8re \u00e0 ce que l\u2019extrudeuse produise la quantit\u00e9 juste suffisante pour remplir la presse.<\/p>\n

Si votre objectif est de maximiser l\u2019extraction d\u2019huile, vous devez maintenir la cage de la presse \u00ab pleine \u00bb, de fa\u00e7on \u00e0 ce qu\u2019elle presse l\u2019huile sur toute sa longueur. Si vous ne fournissez pas suffisamment de mati\u00e8re \u00e0 la presse, la qualit\u00e9 du tourteau change (la quantit\u00e9 d\u2019huile r\u00e9siduelle augmente) puisque le tourteau n\u2019est pas press\u00e9 sur toute la longueur de la cage. En outre, l\u2019utilisation d\u2019un convoyeur ventil\u00e9 est essentielle avec un syst\u00e8me ExPress\u00ae<\/sup> parce que presser l\u2019eau entra\u00eene la formation de davantage de solides \u00e0 la sortie de la cage, ce qui peut \u00e9galement affecter la quantit\u00e9 d\u2019huile r\u00e9siduelle dans le tourteau car la presse travaille en partie pour \u00e9liminer l\u2019humidit\u00e9, au lieu d\u2019\u00e9liminer seulement l\u2019huile. Le convoyeur ventil\u00e9 permet \u00e0 la vapeur de s\u2019\u00e9chapper du tourteau extrud\u00e9 avant d\u2019entrer dans la presse.<\/p>\n

Toutes ces mesures constituent des \u00e9tapes tr\u00e8s importantes pour assurer un produit de qualit\u00e9, ainsi que pour maintenir la production \u00e0 son maximum. Dans la deuxi\u00e8me partie de cet article, je vais donner un exemple d\u2019une situation concr\u00e8te \u00e0 laquelle j\u2019ai \u00e9t\u00e9 r\u00e9cemment confront\u00e9, et je d\u00e9crirai les mesures que j\u2019ai prises pour r\u00e9soudre les probl\u00e8mes. En attendant, si vous avez des questions, envoyez<\/a> un message \u00e0 l\u2019\u00e9quipe d\u2019assistance.<\/p>\n","protected":false},"excerpt":{"rendered":"

Lors du traitement des graines de soja au moyen d\u2019une extrudeuse ou d\u2019un syst\u00e8me ExPress\u00ae (une extrudeuse et une presse en ligne), il est tr\u00e8s important que tous les param\u00e8tres soient corrects pour assurer la qualit\u00e9, tout en r\u00e9pondant en m\u00eame temps aux besoins de la production. En ce qui concerne la qualit\u00e9 des graines […]<\/p>\n","protected":false},"author":7,"featured_media":10769,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[7181],"tags":[1241,638,1106,1049],"class_list":["post-9409","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nutrition-et-technologies","tag-extrusion-du-soja-entier","tag-procede-express-fr","tag-soja-entier","tag-soja-entier-fr"],"acf":[],"yoast_head":"\nL\u2019importance d\u2019avoir des param\u00e8tres corrects (1re partie)<\/title>\n<meta name=\"description\" content=\"Il est tr\u00e8s important que tous les param\u00e8tres soient corrects pour assurer la qualit\u00e9, et en m\u00eame temps il faut veiller \u00e0 satisfaire aux exigences de la production.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" 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