{"id":8439,"date":"2016-10-20T03:13:32","date_gmt":"2016-10-20T08:13:32","guid":{"rendered":"https:\/\/www.insta-pro.com\/fr\/?p=8439"},"modified":"2016-10-20T03:13:32","modified_gmt":"2016-10-20T08:13:32","slug":"nettoyage-de-la-ligne-de-production-2e-partie","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/fr\/blog\/ingenierie-maintenance\/nettoyage-de-la-ligne-de-production-2e-partie\/","title":{"rendered":"Nettoyage de la ligne de production – 2e partie"},"content":{"rendered":"

Dans la 1re partie de ma s\u00e9rie de blogs, nous avons \u00e9voqu\u00e9 le nettoyage des \u00e9quipements de manutention en amont de l\u2019extrudeuse. Cette partie de la ligne voit principalement passer des produits secs et \u00e0 temp\u00e9rature ambiante, et elle est plus facile \u00e0 nettoyer que la partie post-extrusion de la ligne. Du fait de la chaleur et de l\u2019humidit\u00e9 pr\u00e9sentes c\u00f4t\u00e9 post-extrusion, les risques d\u2019oxydation sont beaucoup plus importants. Une contamination n\u2019importe o\u00f9 dans cette partie de la ligne peut avoir un impact n\u00e9faste jusqu\u2019au stockage, ce qui affectera la qualit\u00e9 du produit fini, la dur\u00e9e de conservation, et pourra m\u00eame entra\u00eener la perte du produit, sans parler des clients. Comme la plupart des produits extrud\u00e9s sortent de production chauds et humides, ils ont tendance \u00e0 adh\u00e9rer aux convoyeurs, \u00e9l\u00e9vateurs, s\u00e9cheurs, refroidisseurs et syst\u00e8mes de ventilation. Comme dans le premier blog, nous proc\u00e9derons d\u2019amont en aval, du nettoyage de l\u2019extrudeuse \u00e0 celui du lieu de stockage.<\/p>\n

Pour commencer, si un pr\u00e9conditionneur est utilis\u00e9 et que la production est arr\u00eat\u00e9e pendant plus de douze heures, il doit \u00eatre nettoy\u00e9. Dans un blog<\/a> pr\u00e9c\u00e9dent, j\u2019ai parl\u00e9 en d\u00e9tails du nettoyage du pr\u00e9conditionneur.<\/p>\n

Pour nettoyer votre extrudeuse, il devrait \u00eatre d\u00e9mont\u00e9 et nettoy\u00e9 en m\u00eame temps, y compris la chambre d\u2019alimentation puisque c\u2019est l\u00e0 que l\u2019eau est inject\u00e9e et que la moisissure se d\u00e9veloppera en premier. Si une presse \u00e0 huile est utilis\u00e9e sur la ligne, la cage devrait \u00eatre ouverte et nettoy\u00e9e si elle doit rester inactive durant plus d\u2019une semaine. Tous les convoyeurs en aval de l\u2019extrudeuse devraient \u00eatre nettoy\u00e9s chaque fois que l\u2019extrudeuse est nettoy\u00e9e ou que vous changez de produits. Par exemple, en passant du soja entier au soja ExPress\u00ae, ou de la nourriture pour poissons \u00e0 la nourriture pour chiens.<\/p>\n

La partie de la ligne o\u00f9 se trouvent les refroidisseurs et s\u00e9choirs requi\u00e8rent dans certains cas un nettoyage lors de chaque arr\u00eat du syst\u00e8me. Si un refroidisseur rotatif est employ\u00e9, le produit peut s\u2019accumuler sur les bords, ce qui peut occasionner des contraintes sur l\u2019arbre principal et les roulements, et par cons\u00e9quent r\u00e9duire la dur\u00e9e de vie du refroidisseur. Dans le cas d\u2019un s\u00e9choir, l\u2019accumulation de produit peut diminuer son efficacit\u00e9, et causer un risque d\u2019incendie.<\/p>\n

Cette partie de la ligne devra toujours \u00eatre dot\u00e9e d\u2019au moins un syst\u00e8me de ventilation, voire deux, suivant le produit. Ceux-ci servent \u00e0 extraire l\u2019humidit\u00e9 g\u00e9n\u00e9r\u00e9e par le proc\u00e9d\u00e9 d\u2019extrusion, et refroidir ou s\u00e9cher le produit avant stockage. Une ventilation appropri\u00e9e est cruciale pour obtenir un produit fini de haute qualit\u00e9, et elle emp\u00eache l\u2019oxydation post-processus, qui peut d\u00e9truire le produit stock\u00e9, et dans les pires cas causer un risque d\u2019incendie.<\/p>\n

Remarque<\/strong> – le produit fini stock\u00e9 devrait se trouver dans un endroit \u00e9tanche \u00e0 l\u2019eau mais ventil\u00e9. Les syst\u00e8mes de ventilation sont pr\u00e9cis\u00e9ment r\u00e9gl\u00e9s au d\u00e9bit ad\u00e9quat pour refroidir ou s\u00e9cher le produit fini sans que le produit risque d\u2019\u00eatre aspir\u00e9 dans le syst\u00e8me lui-m\u00eame. Si le syst\u00e8me de ventilation est sale, cela affectera son efficacit\u00e9 et aura un impact direct sur la qualit\u00e9 du produit fini. Tous les types d\u2019extrusion du soja peuvent \u00eatre pris comme exemple. Si le soja extrud\u00e9 n\u2019est pas correctement refroidi, cela entra\u00eenera des teneurs en ur\u00e9ase et en inhibiteurs de trypsines plus \u00e9lev\u00e9es dans le produit final. Une extraction d\u2019humidit\u00e9 inappropri\u00e9e r\u00e9duira le rendement en huile dans un syst\u00e8me ExPress\u00ae.<\/p>\n

Tout nettoyage devrait comprendre l\u2019application d\u2019un d\u00e9sinfectant de bonne qualit\u00e9, qu\u2019il faut laisser s\u00e9cher. Le nettoyage ad\u00e9quat devrait faire partie int\u00e9grante du contr\u00f4le qualit\u00e9 et du programme d\u2019entretien. Comme toujours, toutes les remarques de la part des clients sont les bienvenues, et nous vous encourageons \u00e0 nous contacter, ici chez Insta-Pro, si vous avez des questions. Il n\u2019y a pas de question idiote, et nous nous ferons un plaisir de r\u00e9pondre \u00e0 toutes vos interrogations. Contactez-nous ici<\/a> pour obtenir davantage de conseils sur le nettoyage de vos lignes d\u2019extrusion.<\/p>\n","protected":false},"excerpt":{"rendered":"

Dans la 1re partie de ma s\u00e9rie de blogs, nous avons \u00e9voqu\u00e9 le nettoyage des \u00e9quipements de manutention en amont de l\u2019extrudeuse. Cette partie de la ligne voit principalement passer des produits secs et \u00e0 temp\u00e9rature ambiante, et elle est plus facile \u00e0 nettoyer que la partie post-extrusion de la ligne. Du fait de la […]<\/p>\n","protected":false},"author":7,"featured_media":10866,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[7177],"tags":[686,578,608],"class_list":["post-8439","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ingenierie-maintenance","tag-entretien-de-lextrudeuse-fr","tag-equipement-durable-et-fiable-fr","tag-extrudeuses-et-presses-a-huile"],"acf":[],"yoast_head":"\nNettoyage de la ligne de production - 2e partie<\/title>\n<meta name=\"description\" content=\"Du fait de la chaleur et de l\u2019humidit\u00e9 pr\u00e9sentes c\u00f4t\u00e9 post-extrusion, les risques d\u2019oxydation sont beaucoup plus importants.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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