{"id":6430,"date":"2013-11-12T09:00:39","date_gmt":"2013-11-12T15:00:39","guid":{"rendered":"https:\/\/www.insta-pro.com\/fr\/2013\/11\/12\/why-extrusion-process-development-is-important\/"},"modified":"2018-05-15T11:20:11","modified_gmt":"2018-05-15T16:20:11","slug":"why-extrusion-process-development-is-important","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/fr\/blog\/nutrition-et-technologies\/why-extrusion-process-development-is-important\/","title":{"rendered":"Pourquoi le perfectionnement du proc\u00e9d\u00e9 d\u2019extrusion est important"},"content":{"rendered":"

On utilise les extrudeuses<\/a> pour la production d\u2019aliments \u00e0 destination des humains et des animaux \u2013 transformation d\u2019ol\u00e9agineux<\/a>, production d\u2019aliments secs pour animaux de compagnie, et transformation de sous-produits \/ transformation apportant une valeur ajout\u00e9e<\/a>.  L\u2019extrusion<\/a> est un proc\u00e9d\u00e9 tr\u00e8s polyvalent et universellement reconnu.<\/p>\n

Insta-Pro International<\/a> dispose d\u2019un centre R&D actif \u00e0 Urbandale, dans l\u2019Iowa, o\u00f9 le d\u00e9veloppement des proc\u00e9d\u00e9s est effectu\u00e9.  Les nouveaux \u00e9quipements ou composants, les ingr\u00e9dients, aussi bien que les aliments complets pour humains ou animaux, sont tous \u00e9tudi\u00e9s ici.  R\u00e9cemment, une session de d\u00e9veloppement a permis de mettre en \u00e9vidence certains concepts importants \u2013 j\u2019ai pris une photo tellement c\u2019\u00e9tait visible.<\/p>\n

\"1\"<\/a><\/p>\n

Tout d\u2019abord, quelques explications sur ce que l\u2019on aper\u00e7oit sur la photo ; la ligne fl\u00e9ch\u00e9e indique le flux du produit dans le temps.  Concernant les lettres, le produit \u00ab A \u00bb a \u00e9t\u00e9 fabriqu\u00e9 avant le produit \u00ab B \u00bb, qui a \u00e9t\u00e9 fabriqu\u00e9 avant le produit \u00ab C \u00bb, qui a lui-m\u00eame \u00e9t\u00e9 fabriqu\u00e9 avant le produit \u00ab D \u00bb.  Le produit a \u00e9t\u00e9 \u00e9tal\u00e9 sur le sol pour faire ressortir les diff\u00e9rences, et dispos\u00e9 en courbe suivant la ligne, du fait d\u2019un manque de place.<\/p>\n

Sans rentrer excessivement dans le d\u00e9tail \u00e0 propos de ce qui se d\u00e9roulait, nous \u00e9tions en train de r\u00e9aliser de petits granul\u00e9s mis en forme \u00e0 l\u2019aide de notre nouvelle technologie d\u2019extrusion \u00e0 cisaillement mod\u00e9r\u00e9<\/a>.  Les ingr\u00e9dients secs utilis\u00e9s \u00e9taient les m\u00eames tout au long du test, et les modifications que nous avons effectu\u00e9es \u00e9taient uniquement au niveau de l\u2019extrudeuse (\u00e0 savoir, variations \u00e0 la fois dans les d\u00e9bits de l\u2019humidit\u00e9 et des ingr\u00e9dients secs achemin\u00e9s vers la machine) sur une courte dur\u00e9e.  C\u2019est selon moi ce qui est int\u00e9ressant.  Alors, qu\u2019est-ce qui s\u2019est pass\u00e9 ?<\/p>\n

En \u00ab A \u00bb<\/b> : des granul\u00e9s uniformes ont \u00e9t\u00e9 fabriqu\u00e9s, et le d\u00e9bit estim\u00e9 (par extrapolation) \u00e9tait de 1 200 livres\/heure.<\/p>\n

En \u00ab B \u00bb<\/b> :  l\u2019humidit\u00e9 a \u00e9t\u00e9 augment\u00e9e, le produit est devenu moins uniforme, et on a constat\u00e9 une agglom\u00e9ration de celui-ci.<\/p>\n

En \u00ab C \u00bb<\/b> :  d\u00e9bit de l\u2019aliment sec augment\u00e9 (vers le pr\u00e9conditionneur<\/a>) tout en conservant le niveau d\u2019humidit\u00e9 de \u00ab B \u00bb ; uniformit\u00e9 des granul\u00e9s obtenus am\u00e9lior\u00e9e (disparition du mottage).<\/p>\n

En \u00ab D \u00bb<\/b> :  nouvelle augmentation des d\u00e9bits de l\u2019aliment sec ET de l\u2019humidit\u00e9 par rapport \u00e0 \u00ab C \u00bb ; on remarque que le produit a pris une couleur plus claire ; d\u00e9bit estim\u00e9 (par extrapolation) dans cette configuration 2 800 livres\/heure.<\/p>\n

Tout cela s\u2019est produit en quelques minutes, et avec seulement quelques changements effectu\u00e9s par l\u2019op\u00e9rateur sur l\u2019extrudeuse.  On constate donc clairement \u00e0 quel point il est important d\u2019avoir un process bien d\u00e9fini et bien ex\u00e9cut\u00e9.  La seule fa\u00e7on de garantir la production d\u2019un produit alimentaire uniforme, de qualit\u00e9, et sain, c\u2019est de parfaitement comprendre vos m\u00e9thodes de transformation, d\u2019avoir des op\u00e9rateurs correctement form\u00e9s capables d\u2019appliquer ces m\u00e9thodes, et de mettre en place des points de contr\u00f4le qualit\u00e9 qui pourront servir pour suivre la qualit\u00e9 du produit et les changements dans votre processus.  Cela vous permettra de v\u00e9rifier que votre process (et donc, votre produit fini) ne change pas au cours d\u2019une journ\u00e9e de production.  Par ailleurs, fabriquer 1 200 livres\/heures au lieu de 2 800 fera une grande diff\u00e9rence quant \u00e0 avoir ou non assez de produit \u00e0 vendre, et peut-\u00eatre, quant \u00e0 procurer ou non des b\u00e9n\u00e9fices \u00e0 votre entreprise.<\/p>\n

Pour terminer, n\u2019h\u00e9sitez pas \u00e0 prendre contact avec nous, chez Insta-Pro International, pour discuter de la R&D sur le perfectionnement des proc\u00e9d\u00e9s ; nous pouvons vous aider \u00e0 fabriquer des produits alimentaires uniformes, de qualit\u00e9 et sains.<\/p>\n","protected":false},"excerpt":{"rendered":"

On utilise les extrudeuses pour la production d\u2019aliments \u00e0 destination des humains et des animaux \u2013 transformation d\u2019ol\u00e9agineux, production d\u2019aliments secs pour animaux de compagnie, et transformation de sous-produits \/ transformation apportant une valeur ajout\u00e9e.  L\u2019extrusion est un proc\u00e9d\u00e9 tr\u00e8s polyvalent et universellement reconnu. Insta-Pro International dispose d\u2019un centre R&D actif \u00e0 Urbandale, dans l\u2019Iowa, o\u00f9 […]<\/p>\n","protected":false},"author":13,"featured_media":11017,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[7181],"tags":[574,616,575,550,595,986,378],"class_list":["post-6430","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nutrition-et-technologies","tag-creation-dune-usine-rentable","tag-cuisson-par-extrusion-fr","tag-extrusion-a-cisaillement-moyen-fr-3","tag-produits-extrudes-fr","tag-assistance-a-la-clientele","tag-services-dextrusion","tag-solutions-de-transformation-par-extrusion-fr"],"acf":[],"yoast_head":"\nPourquoi le perfectionnement du proc\u00e9d\u00e9 d\u2019extrusion est important | Insta-Pro<\/title>\n<meta name=\"description\" content=\"On utilise les extrudeuses pour la production d\u2019aliments \u00e0 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