{"id":21966,"date":"2025-04-16T06:00:36","date_gmt":"2025-04-16T11:00:36","guid":{"rendered":"https:\/\/www.insta-pro.com\/blog\/strategie-commerciale-et-financement\/extrusion-mecanique-une-alliance-parfaite-entre-conservation-et-stabilite\/"},"modified":"2025-04-17T15:49:15","modified_gmt":"2025-04-17T20:49:15","slug":"extrusion-mecanique-une-alliance-parfaite-entre-conservation-et-stabilite","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/fr\/blog\/nutrition-et-technologies\/extrusion-mecanique-une-alliance-parfaite-entre-conservation-et-stabilite\/","title":{"rendered":"Extrusion m\u00e9canique \u2013 Une alliance parfaite entre conservation et stabilit\u00e9"},"content":{"rendered":"

J’ai pr\u00e9c\u00e9demment \u00e9crit sur la dur\u00e9e de conservation des ingr\u00e9dients \u00e0 base de soja produits avec les \u00e9quipements Insta-Pro, tels que le tourteau de soja riche en mati\u00e8re grasses, le tourteau de soja ExPress\u00ae et la farine de soja ExPress\u00ae.
\n Comme nous l’avons appris au fil des ann\u00e9es, le proc\u00e9d\u00e9 d’extrusion \u00e0 sec \u00e0 haut cisaillement stabilise parfaitement les produits \u00e0 base de soja. Avec seulement 5 \u00e0 6 % d’humidit\u00e9, ces produits peuvent se conserver jusqu’\u00e0 12 mois lorsqu’ils sont stock\u00e9s \u00e0 une temp\u00e9rature allant jusqu’\u00e0 60 \u00b0C (140 \u00b0F), ce qui d\u00e9passe les conditions de stockage habituelles en milieu commercial tant en temp\u00e9rature qu’en dur\u00e9e.<\/p>\n

Au-del\u00e0 de la dur\u00e9e de conservation, je souhaitais \u00e9galement \u00e9laborer un autre avantage cl\u00e9 du proc\u00e9d\u00e9 ExPress\u00ae qui va de pair avec la dur\u00e9e de conservation : l’identit\u00e9 des ingr\u00e9dients.
\n Ceci est particuli\u00e8rement important pour les producteurs d’ingr\u00e9dients de niche et haut de gamme qui doivent s’assurer que leurs produits conservent leurs profils nutritionnels et caract\u00e9ristiques distinctifs.
\n En utilisant un proc\u00e9d\u00e9 m\u00e9canique sans solvants, la technologie d’Insta-Pro pr\u00e9serve les qualit\u00e9s uniques des graines de soja, telles que les vari\u00e9t\u00e9s \u00e0 haute teneur en prot\u00e9ines, riches en acide ol\u00e9ique ou non OGM, ce qui les rend tr\u00e8s pris\u00e9es sur les march\u00e9s sp\u00e9cialis\u00e9s, tout en conservant la qualit\u00e9 des ingr\u00e9dients plus longtemps avant toute d\u00e9gradation.<\/p>\n

Aujourd’hui, je souhaite rappeler \u00e0 tous, \u00e0 l’aide d’un tableau facile \u00e0 consulter, ce qui peut \u00eatre obtenu gr\u00e2ce au proc\u00e9d\u00e9 ExPress\u00ae et combien de temps cela peut se conserver.
\n Dans ce cas, nous baserons tous les calculs sur 1 000 kg de graines de soja :<\/p>\n\n\n\n\n\n\n\n\n\n\n
Produit
\n <\/strong><\/td>\n		Kg produit \u00e0 partir de 1 tonne de graines de soja
\n <\/strong><\/td>\n		Dur\u00e9e de conservation
\n <\/strong><\/td>\n<\/tr>\n<\/thead>\n
Graines de soja enti\u00e8res\n <\/td>\n1000<\/td>\nD\u00e9pend des conditions de stockage\n <\/td>\n<\/tr>\n
Tourteau de soja extrud\u00e9 riche en mati\u00e8res grasses\n <\/td>\n950<\/td>\n9 mois\n <\/td>\n<\/tr>\n
Tourteau de soja ExPress\u00ae\n <\/td>\n825<\/td>\n3,4 ans\n <\/td>\n<\/tr>\n
Farine de soja ExPress\u00ae\n <\/td>\n825<\/td>\n10 ans\n <\/td>\n<\/tr>\n
Huile de soja ExPress\u00ae\n <\/td>\n125<\/td>\n1 an et plus\n <\/td>\n<\/tr>\n
Prot\u00e9ines de soja textur\u00e9es\n <\/td>\nVarie selon la taille\n <\/td>\n1,7 ans\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Prenons l’exemple du soja riche en mati\u00e8res grasses extrud\u00e9 \u00e0 sec, dont la dur\u00e9e de conservation est de 9 mois (dans tous les cas, elle varie en fonction des conditions de stockage locales).
\n Si vous \u00eates un transformateur, vous voudrez \u00eatre en mesure de produire suffisamment de soja riche en mati\u00e8res grasses pour r\u00e9pondre aux besoins de votre aliment complet.
\n Bien que cela soit possible, nous ne recommandons pas de produire plus que n\u00e9cessaire car, tout comme le pain, plus il est frais, meilleur il sera.
\n Si vous \u00eates une usine d’aliments pour animaux et que vous vendez vos ingr\u00e9dients ou fabriquez des aliments complets, vous et vos clients pr\u00e9f\u00e9rerez un produit qui a \u00e9t\u00e9 transform\u00e9 r\u00e9cemment.
\n Pour les producteurs d’ingr\u00e9dients haut de gamme, la stabilit\u00e9 \u00e0 la conservation est d’autant plus cruciale pour le maintien des caract\u00e9ristiques.<\/p>\n

Alors, de combien d’espace de stockage avez-vous besoin pour votre usine ?
\n Lors de la conception d’une usine ExPress\u00ae, vous voudrez couvrir vos besoins mensuels et peut\u2013\u00eatre un peu plus, juste par pr\u00e9caution.
\n Par exemple, si vous avez une usine de 4 tonnes par heure (TPH) qui fonctionne 24 heures sur 24 pendant 25 jours par mois, vous produirez environ 1 980 tonnes de tourteau de soja ExPress\u00ae et 300 tonnes d’huile de soja ExPress\u00ae.
\n Si vos besoins en capacit\u00e9 sont de 1 500 tonnes de tourteau et 250 tonnes d’huile par mois, alors l’usine de 4 TPH est de taille adapt\u00e9e pour vous.<\/p>\n

Le stockage de tout ingr\u00e9dient pendant 9 mois n’est pas pratique pour des raisons de capacit\u00e9 de stockage et financi\u00e8res, mais des \u00e9tudes universitaires ont prouv\u00e9 qu’en cas de besoin, chacun des produits mentionn\u00e9s ci-dessus reste fonctionnel et conserve sa valeur nutritionnelle.
\n Cette puissante combinaison de conservation par extrusion permet aux transformateurs de maintenir un approvisionnement constant et de haute qualit\u00e9, de r\u00e9duire les d\u00e9chets et de servir en toute confiance des march\u00e9s sp\u00e9cialis\u00e9s, en s’assurant que leurs ingr\u00e9dients r\u00e9pondent aux exigences des applications alimentaires et fourrag\u00e8res de haute valeur au fil du temps.<\/p>\n

Si vous avez des questions concernant la dur\u00e9e de conservation, l’identit\u00e9 des ingr\u00e9dients ou le dimensionnement appropri\u00e9 de votre usine d’extrusion ExPress\u00ae, n’h\u00e9sitez pas \u00e0 nous contacter pour discuter de votre projet en d\u00e9tail.<\/p>\n","protected":false},"excerpt":{"rendered":"

J’ai pr\u00e9c\u00e9demment \u00e9crit sur la dur\u00e9e de conservation des ingr\u00e9dients \u00e0 base de soja produits avec les \u00e9quipements Insta-Pro, tels que le tourteau de soja riche en mati\u00e8re grasses, le tourteau de soja ExPress\u00ae et la farine de soja ExPress\u00ae. Comme nous l’avons appris au fil des ann\u00e9es, le proc\u00e9d\u00e9 d’extrusion \u00e0 sec \u00e0 haut […]<\/p>\n","protected":false},"author":6,"featured_media":16844,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[8610,7181],"tags":[616,8413,9049,591],"class_list":["post-21966","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ingenierie-et-procede-dextrusion","category-nutrition-et-technologies","tag-cuisson-par-extrusion-fr","tag-huile-residuelle","tag-shelf-life-fr","tag-strategie-commerciale-fr-3"],"acf":[],"yoast_head":"\nExtrusion m\u00e9canique \u2013 Une alliance parfaite entre conservation et stabilit\u00e9 - Insta-Pro<\/title>\n<meta name=\"description\" content=\"La technologie Insta-Pro pr\u00e9serve les qualit\u00e9s des graines de soja, ce qui les rend attrayantes sur des march\u00e9s sp\u00e9cialis\u00e9s, tout en 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