{"id":384,"date":"2015-10-28T09:13:55","date_gmt":"2015-10-28T14:13:55","guid":{"rendered":"https:\/\/www.insta-pro.com\/en\/?post_type=success-story&#038;p=384"},"modified":"2022-10-13T09:11:07","modified_gmt":"2022-10-13T14:11:07","slug":"by-product-processing-at-jsc-lazarevskoye","status":"publish","type":"success-story","link":"https:\/\/instapro.spinuhost.com\/en\/blog\/success-story\/by-product-processing-at-jsc-lazarevskoye\/","title":{"rendered":"By-Product Processing at JSC Lazarevskoye"},"content":{"rendered":"<p><strong>The Challenge:<\/strong><\/p>\n<p>In just 30 years, JSC Lazarevskoye, a diversified agricultural company, has become the largest swine producer in Russia\u2019s Tula region \u2013 but not without confronting the efficiency and waste management issues common to livestock operations.<\/p>\n<p>\u201cSwine farms and meat processors accumulate a lot of by-products,\u201d explains Mr. Fyodor Romanovsky. For Lazarevskoye, which finishes and processes 108,000 hogs annually, utilization of these wastes represents a serious environmental problem.<\/p>\n<p>In 2001, Lazarevskoye\u2019s Director General challenged the engineering department to solve several interrelated issues: managing wet wastes from livestock and meat processing operations, producing feed additives, resolving environmental concerns, and increasing profitability.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Why Insta-Pro International\u00ae:<\/strong><\/p>\n<p>\u201cOur engineering team and veterinary team looked at several technologies,\u201d says Romanovsky. \u201cThe use of traditional rendering with\u00a0pressure cookers for by-products did not work for us because of the high operating costs and low-quality end product. Chemical methods were even more expensive than pressure cooking.\u201d<\/p>\n<p>A feasibility analysis convinced the team that extrusion technology offered an economical and safe method for processing, and on a visit to Insta-Pro International, the company found the equipment they needed.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>The Results:<\/strong><\/p>\n<p>\u201cWe started a swine waste processing line based on Insta-Pro dry extrusion technology in 2002. Now we process up to 4,000 metric tons of swine waste per year,\u201d says Romanovsky. \u201cOur cost of making extruded animal protein feed additives is a third less than if we were buying meat and bone meal, and by including up to 30% of co-extruded sterilized swine waste and grains in our finishing diets, we are achieving high feed efficiencies and solving environmental waste disposal problems.<\/p>\n<p>\u201cHaving our own extrusion processing has allowed us to put quality control at our own facility.\u201d<\/p>\n<p>Lazarevskoye\u2019s model 2000 Insta-Pro extruders have also delivered energy savings. Since their installation, energy consumption for the company\u2019s swine waste processing is 2.2 times less than with pressure cookers they replaced. Additionally, the high quality of extruded animal proteins has increased the nutritional value of company feed products and ultimately improved herd productivity.<\/p>\n<p>Another critical benefit of extruder technology is microbiological safety, according to Romanovsky. \u201dDry extrusion allows us to produce a sterile end-product with protein digestibility of 85 to 90%.<\/p>\n<p>\u201cIn general, using this Insta-Pro technology for our by-products allows us to save up to 25% in our feed costs and solve environmental problems. Since the start-up of our Insta-Pro equipment in 2002, it has never let us down.\u201d<\/p>\n","protected":false},"featured_media":5410,"template":"","meta":{"_acf_changed":false},"class_list":["post-384","success-story","type-success-story","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.2 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>By-Product Processing at JSC Lazarevskoye - Insta-Pro<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/instapro.spinuhost.com\/en\/blog\/success-story\/by-product-processing-at-jsc-lazarevskoye\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"By-Product Processing at JSC Lazarevskoye\" \/>\n<meta property=\"og:description\" content=\"\u201cIn general, using this Insta-Pro technology for our by-products allows us to save up to 25% in our feed costs and solve environmental problems. Since the start-up of our Insta-Pro equipment in 2002, it has never let us down.\u201d shares hog processor Mr. Fyodor Romanovsky. \u00a0\" \/>\n<meta property=\"og:url\" content=\"https:\/\/instapro.spinuhost.com\/en\/blog\/success-story\/by-product-processing-at-jsc-lazarevskoye\/\" \/>\n<meta property=\"og:site_name\" content=\"Insta-Pro\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/instaprointernational\/\" \/>\n<meta property=\"article:modified_time\" content=\"2022-10-13T14:11:07+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/dnhhw5f4ou41m.cloudfront.net\/wp-content\/uploads\/2015\/10\/Nabil-JSC-Lazarevskoye.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1280\" \/>\n\t<meta property=\"og:image:height\" content=\"960\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:site\" content=\"@InstaProInt\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/success-story\\\/by-product-processing-at-jsc-lazarevskoye\\\/\",\"url\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/success-story\\\/by-product-processing-at-jsc-lazarevskoye\\\/\",\"name\":\"By-Product Processing at JSC Lazarevskoye - 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