{"id":8331,"date":"2016-09-29T03:11:12","date_gmt":"2016-09-29T08:11:12","guid":{"rendered":"https:\/\/www.insta-pro.com\/en\/?p=8331"},"modified":"2023-06-22T07:44:53","modified_gmt":"2023-06-22T12:44:53","slug":"unique-solutions-from-high-shear-dry-extruders","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/en\/blog\/nutritionandtechnologies\/unique-solutions-from-high-shear-dry-extruders\/","title":{"rendered":"Unique Solutions From High Shear Dry Extruders"},"content":{"rendered":"

The high shear dry extruder can solve many local problems in a unique way. Here is a great example. On a recent trip to Myanmar<\/a> in Southeast Asia, I spoke to a group involved with agricultural development.\u00a0 They conduct much of their work in Shan State<\/a> with soybean production.<\/p>\n

As we were talking, I was shocked to learn two things:<\/p>\n

    \n
  1. Many of the soybeans, which are exclusively rain-fed in this region, have excessively high moisture contents \u2013 as high as 28% at harvest!<\/li>\n
  2. As farmers in this region don\u2019t have an adequate (or often, any) method to dry beans, about 40% rot before they can be used for anything (feeding, seed for next growing season, etc.).<\/li>\n<\/ol>\n

    This development group was looking into approaches that could help with this situation, including an inexpensive, low-capacity dryer, as well as using soybean varieties that can remain in the field longer and dry there during less-rainy times.<\/p>\n

    Insta-Pro Intl has long advocated and worked to develop technologies related to extrusion of potentially valuable co-products that otherwise would go to waste (see here<\/a>, here<\/a>, and here<\/a>).\u00a0 Often, this involves blending two or more ingredients to make the extrusion process possible.<\/p>\n

    In this situation in Myanmar, a mixture of rice bran<\/a> (a valuable but unstable co-product of the rice milling industry) and wet beans may work very well.\u00a0 Taking the 28% moisture beans, a mixture of 60% rice bran and 40% wet beans could look something like this example:<\/p>\n

     <\/p>\n\n\n\n\n\n\n\n\n\n\n\n
    Nutrient (%, as-is basis)<\/em><\/strong><\/td>\nBefore Extrusion<\/em><\/strong><\/td>\nAfter Extrusion<\/em><\/strong><\/td>\n<\/tr>\n
    Dry matter<\/td>\n84<\/td>\n89<\/td>\n<\/tr>\n
    Crude protein<\/td>\n20.5<\/td>\n21.7<\/td>\n<\/tr>\n
    Crude fat<\/td>\n15.8<\/td>\n16.8<\/td>\n<\/tr>\n
    Crude fiber<\/td>\n6.8<\/td>\n7.2<\/td>\n<\/tr>\n
    Total lysine<\/td>\n1.16<\/td>\n1.22<\/td>\n<\/tr>\n
    Total methionine<\/td>\n0.36<\/td>\n0.39<\/td>\n<\/tr>\n
    Total threonine<\/td>\n0.80<\/td>\n0.85<\/td>\n<\/tr>\n
    Total tryptophan<\/td>\n0.34<\/td>\n0.36<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    Table 1: 60% rice bran: 40% wet (28% moisture) soybeans, for example purposes only.<\/p>\n

     <\/p>\n

    Note that this blend should hopefully result in a low-enough moisture level (11%) after extrusion to allow for long-term storage without the need for an expensive dryer (more on drying here<\/a>).\u00a0 Only a meal cooler<\/a> would be required.<\/p>\n

    This ingredient would work into nearly any type of animal diet, with notable protein and amino acids, and ample fat for energy \u2013 all the while with manageable fiber levels.<\/p>\n

    Rather than throwing away 40% of a soybean crop, utilize technologies, such as co-blending and dry extrusion, that can preserve, and allow utilization of, these materials.<\/p>\n

    If you see a challenge in your market where product of value is being wasted, we may have a creative solution for you. Our experienced team can work with you to evaluate a potentially profitable solution utilizing high shear dry extrusion technology.<\/p>\n","protected":false},"excerpt":{"rendered":"

    The high shear dry extruder can solve many local problems in a unique way. Here is a great example. On a recent trip to Myanmar in Southeast Asia, I spoke to a group involved with agricultural development.\u00a0 They conduct much of their work in Shan State with soybean production. As we were talking, I was […]<\/p>\n","protected":false},"author":13,"featured_media":10877,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[7180],"tags":[86,87,105,179,27,68,54,211],"class_list":["post-8331","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nutritionandtechnologies","tag-express-process","tag-express-soybean-meal","tag-express-soybean-oil","tag-extruded-products","tag-extrusion-processing-solutions","tag-feed-formulation","tag-nutritionally-enhanced-products","tag-soybeans"],"acf":[],"yoast_head":"\nFinding Unique Solutions From High Shear Dry Extruders<\/title>\n<meta name=\"description\" content=\"Insta-Pro has long advocated and worked to develop technologies related to extrusion of potentially valuable co-products that otherwise would go to waste.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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