{"id":6998,"date":"2016-02-11T03:35:33","date_gmt":"2016-02-11T09:35:33","guid":{"rendered":"https:\/\/www.insta-pro.com\/en\/?p=6998"},"modified":"2023-03-31T08:41:46","modified_gmt":"2023-03-31T13:41:46","slug":"manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/en\/blog\/businessstrategyandfinance\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\/","title":{"rendered":"Manage Your Soy Extrusion and ExPress \u00ae Process: New Insta-Pro Portable Ingredient Analyzer (PIA) NIR"},"content":{"rendered":"

What goals do you have in your extrusion plants?\u00a0 What metrics do you use to know if you\u2019re achieving these goals?\u00a0 How do you obtain the values used in your performance metrics?<\/p>\n

If you ask yourself these questions, there is a good chance that you are interested in maximizing oil extraction<\/a> from your soybeans.\u00a0 A quantity of isolated oil is more valuable than the same quantity of soy meal \u2013 sometimes worth greater than twice the price.<\/p>\n

In addition, an extrusion\/oil pressing (ExPress\u00ae) soy plant produces, by far, more soy meal than oil by output weight.\u00a0 ExPress\u00ae soy meal and dry extruded whole soybeans (or extruded full-fat soy), when properly processed and used in an appropriate formulation, have long been shown to produce superior animal performance compared with diets containing commodity ingredients (see here<\/a>, here<\/a>, here<\/a>, here<\/a>, and here<\/a>).<\/p>\n

However, every nutritionist, ingredient broker and animal producer will tell you that they demand one main thing \u2013 ingredient consistency<\/em>.\u00a0 How do you know if your ExPress\u00ae soy meal has 44% crude protein and 7% residual oil or 45% crude protein and 6% residual oil? \u00a0A nutritionist will formulate a diet differently with these two soy meals.\u00a0 An ingredient broker will pay (and sell) differently for these two soy meals.\u00a0 And, the animal producer may see different results (feed efficiency, milk production, body weight gain, carcass characteristics, etc.) with these two soy meals.<\/p>\n

In short, if you\u2019re not producing soy meals with very similar nutrient contents time after time, you\u2019re not manufacturing the same product each time.\u00a0 And fewer people may want it.<\/p>\n

And, to add to the complexity, characteristics of your initial soybeans affect the resulting meal, too, and also oil isolation efficiency.\u00a0 Are your beans 14% or 10% moisture?\u00a0 Are they 7%?\u00a0 The extruder may need to be configured or operated differently based on raw bean moisture content.\u00a0 Also, when trying to extract as much oil as possible, do your beans have 17% or 23% oil?\u00a0 Or somewhere in between?\u00a0 You can\u2019t isolate something that is not there, and higher-oil beans may require a different extruder configuration \u2013 especially if moisture is high, too.<\/p>\n

At Insta-Pro, we are committed to helping you get the best results from your plant.\u00a0 We have developed the Insta-Pro Portable Ingredient Analyzer (PIA) NIR machine – a new tool, specifically for you, to help.<\/p>\n

Near infrared (NIR) analyzers have long been recognized by the food and feed industries as machines capable of predicting nutrient values in intact samples.\u00a0 The results can be obtained in a matter of minutes.\u00a0 So, they are very useful in a production facility \u2013 a sample can be taken off the line and results gathered right away, allowing nearly real-time adjustments on the plant floor.<\/p>\n

But, all NIR machines must be calibrated in order to predict accurately, and we\u2019ve done this for you.\u00a0 Hundreds of soy samples from Insta-Pro equipment were taken, analyzed by a lab and used to build proprietary calibrations.\u00a0 This means that you can buy an Insta-Pro PIA and use it immediately.<\/p>\n

The Insta-Pro PIA NIR machine will predict moisture, protein, oil and fiber<\/strong> in whole soybeans, ground extruded full-fat soy and ExPress \u00ae soy meals<\/strong>.\u00a0 In addition, oil cake samples from individual presses can be taken and ground for these analyses \u2013 allowing instant feedback on individual oil press performance.<\/p>\n

For more information, contact me, Dave Albin (dalbin@insta-pro.com<\/a> or 515-419-2231), about the new Insta-Pro PIA NIR machine and learn how it can help you optimize quality in, and meet the goals of, your soy operation.<\/p>\n","protected":false},"excerpt":{"rendered":"

What goals do you have in your extrusion plants?\u00a0 What metrics do you use to know if you\u2019re achieving these goals?\u00a0 How do you obtain the values used in your performance metrics? If you ask yourself these questions, there is a good chance that you are interested in maximizing oil extraction from your soybeans.\u00a0 A […]<\/p>\n","protected":false},"author":13,"featured_media":6999,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[31],"tags":[35,36,32,56,1368],"class_list":["post-6998","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-businessstrategyandfinance","tag-capital-investment","tag-creating-a-profitable-plant","tag-customer-support","tag-durable-and-reliable-equipment","tag-nir"],"acf":[],"yoast_head":"\nPortable Analyzer of Ingredients with NIR Technology<\/title>\n<meta name=\"description\" content=\"Insta-Pro has developed the Portable Analyzer of ingredients with NIR Technology. 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The PIA NIR is used for predicting nutrient values in intact samples.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/instapro.spinuhost.com\/en\/blog\/businessstrategyandfinance\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\/\" \/>\n<meta property=\"og:site_name\" content=\"Insta-Pro\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/instaprointernational\/\" \/>\n<meta property=\"article:published_time\" content=\"2016-02-11T09:35:33+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-03-31T13:41:46+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.insta-pro.com\/wp-content\/uploads\/2016\/02\/160111_Insta-Pro-18596a-e1466022581616.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"630\" \/>\n\t<meta property=\"og:image:height\" content=\"437\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Dave Albin\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@InstaProInt\" \/>\n<meta name=\"twitter:site\" content=\"@InstaProInt\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/\"},\"author\":{\"name\":\"Dave Albin\",\"@id\":\"https:\\\/\\\/insta-pro.spinudev.com\\\/en\\\/#\\\/schema\\\/person\\\/1d4085c5c7c76d6bdf73987523b247f7\"},\"headline\":\"Manage Your Soy Extrusion and ExPress \u00ae Process: New Insta-Pro Portable Ingredient Analyzer (PIA) NIR\",\"datePublished\":\"2016-02-11T09:35:33+00:00\",\"dateModified\":\"2023-03-31T13:41:46+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/\"},\"wordCount\":597,\"publisher\":{\"@id\":\"https:\\\/\\\/insta-pro.spinudev.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/instapro.spinuhost.com\\\/wp-content\\\/uploads\\\/2016\\\/02\\\/160111_Insta-Pro-18596a-e1466022581616.jpg\",\"keywords\":[\"Capital Investment\",\"Creating a Profitable Plant\",\"Customer Support\",\"Durable and reliable equipment\",\"NIR\"],\"articleSection\":[\"Business Strategy & Finance\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/\",\"url\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/\",\"name\":\"Portable Analyzer of Ingredients with NIR Technology\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/insta-pro.spinudev.com\\\/en\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/instapro.spinuhost.com\\\/en\\\/blog\\\/businessstrategyandfinance\\\/manage-your-soy-extrusion-and-express-process-new-insta-pro-portable-ingredient-analyzer-pia-nir\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/instapro.spinuhost.com\\\/wp-content\\\/uploads\\\/2016\\\/02\\\/160111_Insta-Pro-18596a-e1466022581616.jpg\",\"datePublished\":\"2016-02-11T09:35:33+00:00\",\"dateModified\":\"2023-03-31T13:41:46+00:00\",\"description\":\"Insta-Pro has developed the Portable Analyzer of ingredients with NIR Technology. 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