As a member of the service team, I travel around the world conducting start-up training and service calls to current customers.\u00a0 I recently traveled to\u00a0South America to conduct a service call and when I arrived on site, from a distance,\u00a0the extruder appeared to be running fine and everything\u00a0seemed to be going well in the plant. \u00a0Upon further inspection, I\u00a0noticed\u00a0the temperature probes were not hooked up to any of the barrels on the extruder. I asked them how they were controlling the temperature of the soybeans and they said they just run it until it seems to be operating right. In this blog I will explain the importance of how temperature control leads to a consistent high quality product as well as a much safer product when it comes to anti-nutritional factors.<\/p>\n
When using an extruder for soy products, temperature control is very important for numerous reasons. If the product is undercooked it will lead to an unacceptable amount of anti-nutritional factors such as Trypsin inhibitors and Urease activity. On the other hand, overcooking the product can reduce the value of protein and other nutrients.<\/p>\n
It is important to have your thermocouples set up and installed to the control panel. \u00a0An extruder typically has\u00a0a three chamber system and each chamber should have its own temperature probe. On the control panel there is a dial that has a 1,2,3, and 4 setting. Number 1 should be the chamber at the very end, closest to where the product comes out. As the product moves down the extruder barrel it will get hotter and hotter due to more friction and pressure. The very end probe or the number \u201c1\u201d probe should be the one that you are reading. You can check to make sure these are working properly by plugging the female wire into the male thermocouple and it should read ambient temperature.<\/p>\n
Once this is achieved, you are ready to start controlling your temperature to get within the parameters needed for a high quality product. You want the (1) thermocouple to be between 310\u00b0- 320\u00b0 F. This ensures that you are getting the highest quality product out of your extruder. For operating parameters and how to achieve the correct processing temperatures please contact an Insta-Pro International representative.<\/p>\n
A successful company is one that creates the highest quality product for its customers and this is one easy way of ensuring that you\u2019re making the best possible product. For more questions or to set up your next\u00a0service visit,\u00a0please contact Jim Little <\/a>or Ray Goodwin<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":" As a member of the service team, I travel around the world conducting start-up training and service calls to current customers.\u00a0 I recently traveled to\u00a0South America to conduct a service call and when I arrived on site, from a distance,\u00a0the extruder appeared to be running fine and everything\u00a0seemed to be going well in the plant. […]<\/p>\n","protected":false},"author":7,"featured_media":3763,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[31],"tags":[36,32,63,27],"class_list":["post-2424","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-businessstrategyandfinance","tag-creating-a-profitable-plant","tag-customer-support","tag-extrusion-equipment-maintenance","tag-extrusion-processing-solutions"],"acf":[],"yoast_head":"\n