{"id":23345,"date":"2025-10-22T06:00:48","date_gmt":"2025-10-22T11:00:48","guid":{"rendered":"https:\/\/www.insta-pro.com\/?p=23345"},"modified":"2025-10-22T08:27:07","modified_gmt":"2025-10-22T13:27:07","slug":"processing-your-ingredients-to-improve-shelf-life-2","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/en\/blog\/businessstrategyandfinance\/processing-your-ingredients-to-improve-shelf-life-2\/","title":{"rendered":"Processing Your Ingredients to Improve Shelf Life"},"content":{"rendered":"<p><span data-contrast=\"auto\">Over the years, we&#8217;ve learned a lot about the shelf life of soy ingredients produced using Insta-Pro equipment, like Full-Fat Soy, ExPress\u00ae Soymeal, and ExPress\u00ae Soy Flour. Thanks to the dry extrusion process, these products are highly stable. With moisture levels around 5\u20136%, they can last up to 12 months when stored at temperatures up to 140\u00b0F, well beyond typical commercial storage conditions.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">To make things easier, here\u2019s a quick-reference chart showing what you can expect from the ExPress\u00ae process, based on 1000 kg of soybeans:<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<table data-tablestyle=\"MsoNormalTable\" data-tablelook=\"1184\" aria-rowcount=\"7\">\n<tbody>\n<tr aria-rowindex=\"1\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">Product<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">KG Produced from 1 MT Soybean<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">Shelf Life<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<tr aria-rowindex=\"2\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">Whole Soybeans<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">1000<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">depends on storage conditions<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<tr aria-rowindex=\"3\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">Extruded FFS<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">950<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">9 months<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<tr aria-rowindex=\"4\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">ExPress\u00ae Soymeal<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">825<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">3.4 years<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<tr aria-rowindex=\"5\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">ExPress\u00ae Soy Flour<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">825<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">10 years<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<tr aria-rowindex=\"6\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">ExPress\u00ae Soy Oil<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">125<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">1+ year<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<tr aria-rowindex=\"7\">\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">Textured Soy Protein<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">Varies by Size<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<td data-celllook=\"65536\"><b><span data-contrast=\"auto\">1.7 years<\/span><\/b><span data-ccp-props=\"{}\">\u00a0<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">When designing an ExPress\u00ae plant, you\u2019ll want to size it to meet your monthly production needs with a buffer for flexibility. For instance, a 4 MTPH plant running 24 hours a day for 25 days a month will yield approximately 1980 tons of ExPress\u00ae Soymeal and 300 tons of ExPress\u00ae Soy Oil. If your monthly requirement is 1500 tons of meal and 250 tons of oil, this setup is ideal.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">While storing ingredients for 9 months isn\u2019t typically practical due to space and cost, studies have shown that extruded soy products retain their nutritional value and functionality over time, an <\/span><span data-contrast=\"auto\">important <\/span><span data-contrast=\"auto\">essential<\/span> <span data-contrast=\"auto\">advantage for feed manufacturers and end users.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><b><span data-contrast=\"none\">How does this compare to solvent-extracted soybean products?<\/span><\/b><span data-contrast=\"auto\">\u202f<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Solvent-extracted soybean meal generally has a shorter shelf life, typically around 3 to 6 months, due to higher residual moisture and the presence of residual solvents, which can accelerate spoilage and reduce stability. Additionally, solvent-extracted products may require preservatives or controlled storage environments to maintain quality, whereas extruded products are naturally more stable thanks to the high-temperature, short-time processing.<\/span><\/p>\n<p><span data-contrast=\"auto\">If you have questions about shelf life or want help sizing your ExPress\u00ae extrusion plant, feel free to reach out<\/span><span data-contrast=\"auto\">.<\/span>\u00a0<span data-contrast=\"auto\">W<\/span><span data-contrast=\"auto\">e\u2019re here to help you design a solution that fits your needs.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Over the years, we&#8217;ve learned a lot about the shelf life of soy ingredients produced using Insta-Pro equipment, like Full-Fat Soy, ExPress\u00ae Soymeal, and ExPress\u00ae Soy Flour. Thanks to the dry extrusion process, these products are highly stable. With moisture levels around 5\u20136%, they can last up to 12 months when stored at temperatures up [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":16028,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[31],"tags":[92,35,36,86,27,69],"class_list":["post-23345","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-businessstrategyandfinance","tag-business-strategy","tag-capital-investment","tag-creating-a-profitable-plant","tag-express-process","tag-extrusion-processing-solutions","tag-profitable-feed-processing-plant"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.2 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Processing Your Ingredients to Improve Shelf Life - Insta-Pro<\/title>\n<meta name=\"description\" content=\"Proper processing 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