{"id":22594,"date":"2025-05-28T05:00:01","date_gmt":"2025-05-28T10:00:01","guid":{"rendered":"https:\/\/www.insta-pro.com\/?p=22594"},"modified":"2025-05-15T10:48:43","modified_gmt":"2025-05-15T15:48:43","slug":"innovative-solutions-for-corn-and-soy-for-animals","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/en\/blog\/businessstrategyandfinance\/innovative-solutions-for-corn-and-soy-for-animals\/","title":{"rendered":"Innovative Solutions for Corn and Soy for Animals"},"content":{"rendered":"<p><span data-preserver-spaces=\"true\">As a global leader in extrusion technology, Insta-Pro continues to push the boundaries of what\u2019s possible in animal feed processing. <\/span><span data-preserver-spaces=\"true\">These innovations are not just technical upgrades<\/span><span data-preserver-spaces=\"true\">; they are<\/span><span data-preserver-spaces=\"true\"> practical solutions to the most pressing challenges faced by feed millers, livestock producers, and integrators.<\/span><\/p>\n<p><span data-preserver-spaces=\"true\">Our extruders feature optimized barrel and screw configurations specifically engineered for processing high-starch and high-protein inputs like corn and soy. <\/span><span data-preserver-spaces=\"true\">The result is<\/span><span data-preserver-spaces=\"true\"> precise control over residence time, moisture, and temperature, critical factors in maintaining protein quality while maximizing starch gelatinization.<\/span><\/p>\n<p><strong><span data-preserver-spaces=\"true\">Optimized Extrusion for Corn<\/span><\/strong><\/p>\n<p><span data-preserver-spaces=\"true\">Corn is a staple energy source in livestock diets, but the digestibility of its starch varies widely depending on how it\u2019s processed. <\/span><span data-preserver-spaces=\"true\">Our high-shear dry extruders for cereal grain, like the Model 2000CG, generate the intense mechanical and thermal energy needed to gelatinize starch upwards of 90%, effectively improving <\/span><span data-preserver-spaces=\"true\">the energy utilization by animals<\/span><span data-preserver-spaces=\"true\">. This gelatinization value can be delivered in one extrusion pass<\/span><span data-preserver-spaces=\"true\">, <\/span><span data-preserver-spaces=\"true\">without requiring external steam systems, making it easier and more cost-effective to install and operate.<\/span><\/p>\n<p><span data-preserver-spaces=\"true\">The enhanced gelatinization is particularly valuable in nursery pig diets, where digestibility is key to early growth, and poultry starter feeds, where uniform pellet quality affects feed conversion rates. <\/span><\/p>\n<p><strong><span data-preserver-spaces=\"true\">Soybean Meal &amp; Oil Stability<\/span><\/strong><\/p>\n<p><span data-preserver-spaces=\"true\">When it comes to<\/span><span data-preserver-spaces=\"true\"> soybeans<\/span><span data-preserver-spaces=\"true\">, processing<\/span><span data-preserver-spaces=\"true\"> is essential to <\/span><span data-preserver-spaces=\"true\">deactivate<\/span><span data-preserver-spaces=\"true\"> anti-nutritional factors like trypsin inhibitors and urease.<\/span><span data-preserver-spaces=\"true\"> High-shear dry extrusion achieves a <\/span><span data-preserver-spaces=\"true\">full<\/span><span data-preserver-spaces=\"true\"> cook, resulting in a safer and more digestible protein ingredient. We\u2019ve engineered our extruders to process with precise temperature and shear profiles. <\/span><span data-preserver-spaces=\"true\">This<\/span><span data-preserver-spaces=\"true\"> maximizes the rumen bypass protein in ruminant diets and improves amino acid availability for poultry and swine. <\/span><\/p>\n<p><span data-preserver-spaces=\"true\">The process also enhances shelf stability for both the soybean meal and oil. <\/span><span data-preserver-spaces=\"true\">Reducing<\/span><span data-preserver-spaces=\"true\"> moisture and deactivating spoilage-causing enzymes and microbes, <\/span><span data-preserver-spaces=\"true\">the process<\/span><span data-preserver-spaces=\"true\"> produces ingredients that resist rancidity and degradation.<\/span> <span data-preserver-spaces=\"true\">This<\/span><span data-preserver-spaces=\"true\"> gives producers an edge, offering a clean-label, value-added feed option that performs in the field and stores well in the bin for long periods.<\/span><\/p>\n<p><strong><span data-preserver-spaces=\"true\">Increasing Capacity High-Shear Dry Extruders<\/span><\/strong><\/p>\n<p><span data-preserver-spaces=\"true\">Insta-Pro continues to innovate its equipment size and output, such as the Model 9000 extruder <\/span><span data-preserver-spaces=\"true\">which<\/span><span data-preserver-spaces=\"true\"> produces 4 TPH, <\/span><span data-preserver-spaces=\"true\">have<\/span> <span data-preserver-spaces=\"true\">been released<\/span><span data-preserver-spaces=\"true\"> in the last couple <\/span><span data-preserver-spaces=\"true\">years<\/span><span data-preserver-spaces=\"true\">.<\/span><span data-preserver-spaces=\"true\">\u00a0 It allows for a 57% smaller building footprint, fewer moving parts, and larger economies of scale. <\/span><span data-preserver-spaces=\"true\">This<\/span><span data-preserver-spaces=\"true\"> will allow for <\/span><span data-preserver-spaces=\"true\">more<\/span><span data-preserver-spaces=\"true\"> larger-scale animal operations to operate with fewer pieces of equipment, higher capacity, while meeting the quality output and return that our extruders can provide.<\/span><\/p>\n<p><span data-preserver-spaces=\"true\">High-shear dry extrusion continues to revolutionize corn and soy processing for animal feed. Innovations in design, consistency, and increased capacities <\/span><span data-preserver-spaces=\"true\">are responding<\/span><span data-preserver-spaces=\"true\"> to the demand for sustainable, high-performance animal nutrition. <\/span><span data-preserver-spaces=\"true\">High-Shear Dry<\/span><span data-preserver-spaces=\"true\"> Extrusion will remain a cornerstone of the feed industry\u2019s future and the innovations will continue <\/span><span data-preserver-spaces=\"true\">moving forward<\/span><span data-preserver-spaces=\"true\">.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>As a global leader in extrusion technology, Insta-Pro continues to push the boundaries of what\u2019s possible in animal feed processing. These innovations are not just technical upgrades; they are practical solutions to the most pressing challenges faced by feed millers, livestock producers, and integrators. Our extruders feature optimized barrel and screw configurations specifically engineered for [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":16778,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[31],"tags":[92,36,8982,87,8952,8287],"class_list":["post-22594","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-businessstrategyandfinance","tag-business-strategy","tag-creating-a-profitable-plant","tag-express-soy","tag-express-soybean-meal","tag-plant-management","tag-plant-process-flow"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.2 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Innovative Solutions for Corn and Soy for Animals - Insta-Pro<\/title>\n<meta name=\"description\" content=\"Insta-Pro continues to push the boundaries of in 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