{"id":18556,"date":"2023-04-12T05:00:28","date_gmt":"2023-04-12T10:00:28","guid":{"rendered":"https:\/\/www.insta-pro.com\/?p=18556"},"modified":"2025-02-20T16:43:38","modified_gmt":"2025-02-20T22:43:38","slug":"tsp-production-express-soy-vs-hi-pro-solvent-meal","status":"publish","type":"post","link":"https:\/\/instapro.spinuhost.com\/en\/blog\/engineeringandextrusionprocess\/tsp-production-express-soy-vs-hi-pro-solvent-meal\/","title":{"rendered":"TSP Production: ExPress\u00ae Soy vs. Hi-Pro (Solvent) Meal"},"content":{"rendered":"<p>A common question that arises when a company analyzes making texturized soy protein (TSP) is whether to make it from expeller or Hi-Pro (Solvent meal).<\/p>\n<p>&nbsp;<\/p>\n<p>Below is a breakdown of the main comparisons between the production of ExPress\u00ae vs Hi-Pro for making TSP:<\/p>\n<p>&nbsp;<\/p>\n<table style=\"height: 496px; width: 100%; border-collapse: collapse; border-color: #000000;\">\n<tbody>\n<tr style=\"height: 56px; border-color: #000000;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\"><\/td>\n<td style=\"width: 44.4525%; height: 56px; border-style: solid; border-color: #c9c9c9; background-color: #c2ed72; text-align: left; vertical-align: middle;\" width=\"294\">\n<p style=\"text-align: center;\">TSP ExPress\u00ae<\/p>\n<\/td>\n<td style=\"width: 39.7873%; height: 56px; border-style: solid; border-color: #c9c9c9; background-color: #ffbe5c; text-align: center; vertical-align: middle;\">TSP Hi-Pro<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Capacity<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">500-750 lbs\/hr<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">300-350 lbs\/hr<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Absorption Rate<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">3.2 to 4 times its weight in water<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">2.8 to 3.2 times its weight in water<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\">Additives<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Not Needed (around 50 PDI)<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Normally Needed (low PDI, around 25)<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Extruder Options<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">MS3000 Medium Shear Model (meat extender and chicken imitation pieces)<\/p>\n<p>2000 High Shear Model (meat extender)<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Only 2000 high shear model (meat extender)<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Market Limitations<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">None<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Some markets less willing to purchase TSP made with hexane and additives<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Ease of Use<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Option of MS3000 is a more automated process<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">2000 with solvent meal may require extra cutter head on extruder barrel (if PDI is too low)<\/td>\n<\/tr>\n<tr style=\"height: 56px;\">\n<td style=\"width: 15.7118%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Boiler (gas connection)<\/td>\n<td style=\"width: 44.4525%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Needed (Used for preconditioner)<\/td>\n<td style=\"width: 39.7873%; height: 56px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Can use a mixer which does not require steam<\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 15.7118%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\">Products<\/td>\n<td style=\"width: 44.4525%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Preconditioner is located on top of the extruder, reducing footprint<\/td>\n<td style=\"width: 39.7873%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Only meat extender (no shapes)<\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 15.7118%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\">Footprint<\/td>\n<td style=\"width: 44.4525%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Preconditioner is located on top of the extruder, reducing footprint<\/td>\n<td style=\"width: 39.7873%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Mixer generally located in its own area, requiring more space<\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 15.7118%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"108\">Control Panel<\/td>\n<td style=\"width: 44.4525%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Touch Screen<\/td>\n<td style=\"width: 39.7873%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Analog<\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 15.7118%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\">TSP Color<\/td>\n<td style=\"width: 44.4525%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Light to medium color<\/td>\n<td style=\"width: 39.7873%; height: 24px; text-align: left; vertical-align: middle; border-style: solid; border-color: #c9c9c9;\" width=\"294\">Tends to be lighter in color<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p>The ExPress\u00ae extrusion line with medium shear extrusion as it has the added benefits:<\/p>\n<ul>\n<li>Control of the whole quality chain process (from bean to TSP, controlling your meal)<\/li>\n<li>Insta-Pro extruders offer almost double the production capacity when using ExPress\u00ae instead of Hi-Pro as an ingredient<\/li>\n<li>Absorption rate much higher between 3.2 to 4 instead of 2.8 to 3.2<\/li>\n<li>Gives the option to use the MS3000 medium shear to make both type of TSP: extender &amp; replacement.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>If you have any questions, please don\u2019t hesitate to contact us! Would love to help introduce you to the opportunities of TSP production.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A common question that arises when a company analyzes making texturized soy protein (TSP) is whether to make it from expeller or Hi-Pro (Solvent meal). &nbsp; Below is a breakdown of the main comparisons between the production of ExPress\u00ae vs Hi-Pro for making TSP: &nbsp; TSP ExPress\u00ae TSP Hi-Pro Capacity 500-750 lbs\/hr 300-350 lbs\/hr Absorption [&hellip;]<\/p>\n","protected":false},"author":59,"featured_media":1192,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[51],"tags":[1864,179,272,8949,93,8976,242],"class_list":["post-18556","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-engineeringandextrusionprocess","tag-express-soy-flour","tag-extruded-products","tag-extruded-soy","tag-processing-facility","tag-processing-feed-or-food","tag-soy-foods","tag-textured-soy-protein"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.2 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>TSP Production: ExPress\u00ae Soy vs. Hi-Pro (Solvent) Meal - Insta-Pro<\/title>\n<meta name=\"description\" content=\"Main comparisons between the production TSP using ExPress\u00ae soy meal vs. Hi-Pro solvent soy meal.\" 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